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Crafted for Quality and Sustainability
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Knitting the Future with African Cotton
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Home / Vertical Integration
Vertical Integration
Textile Park
Where every step of the production process - from raw cotton to the finished garment is meticulously managed under one roof.
This ensures quality control, efficiency, compliance, traceability and sustainability at every stage.
We begin by sourcing rain-fed, non-GMO CmiA-certified local cotton (Cotton made in Africa) directly from trusted, sustainable farms. This guarantees high-quality, traceable, and eco-friendly cotton.
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Process
The cotton is carefully cultivated, picked, and prepared for further processing
Key Feature
Ethical sourcing practices ensure fair labor and environmental responsibility
Our raw cotton is spun into high-quality yarn at our in-house spinning facilities. This step converts raw cotton fibers into threads, making them ready for the next stages.
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Technology Used
Advanced spinning machines provide consistency in thread quality and strength
Key Feature
The yarn is designed to maintain its integrity for durability and softness, which is crucial for the longevity of the final garment
The spun yarn is knitted into fabric at our facilities. We offer various fabric types (Single Jersey - Elastane Jersey, Piqué - Double-knit Piqué, Rib - Elastane Rib, French Terry, Brushed Fleece, Jacquard Collars - Rib Collars) depending on the garment style
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Technology Used
High-tech circular knitting as well as flat knitting machines enable us to create fabrics with intricate patterns and optimal texture
Key Feature
Our knitting processes result in breathable, high-quality textiles suitable for a variety of garment types
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The Fabrics are dyed using water-efficient, eco-friendly dyeing techniques. We minimize water waste and ensure that the dyes used are non-toxic and biodegradable
Process
Fabrics are dyed in vibrant colors or specific shades, using methods that reduce the environmental impact
Key Feature
Sustainability is at the forefront, and we aim to use 100% eco-friendly dyes for all garments
We offer advanced printing techniques that bring designs to life - from bold graphics to subtle textures - with lasting clarity and vibrancy.
Process
Depending on the fabric and design needs, we use sublimation, pigment, rotary screen, or heat transfer printing
Key Feature
High-resolution prints that stay sharp, wash after wash - with an emphasis on eco-inks and low-impact processes
Embroidery adds texture, identity, and elegance to garments - whether it's for logos, monograms, or artistic patterns.
Process
Using automated multi-head embroidery machines, threads are stitched directly into the fabric for durability and precision
Key Feature
Intricate detailing with excellent thread density and long-lasting durability, tailored to premium fashion
Equipped with advanced SDL ATLAS testing instruments and calibrated systems, our lab validates fabrics across physical, chemical, and color fastness parameters for international markets
Process
We systematically test each fabric batch for strength, durability, color performance, and overall material integrity
Key Feature
ISO-standard testing equipment ensures consistent global quality, reliable performance, and buyer confidence across markets
After dyeing, fabric is precision-cut and expertly stitched, with all elements - seams, zippers and buttons are assembled to create the final garment.
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Technology Used
Automated spreading, automated cutting and highly automation stitching along with expert seam stresses ensures precise construction and high quality finishing
Key Feature
Customizations like embroidery, screen printing, and other design details are added in this stage
Quality Assurance: Each finished garment undergoes a rigorous quality control process, ensuring that it meets BTC’s standards for fit, durability, and finish.
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Technology Used
Visual inspection systems, manual checks, and machine testing for color fastness, stitching strength, and overall garment durability
Key Feature
Every garment is checked for defects before being sent to packaging and distribution
Eco-Friendly Packaging: Garments are packaged using sustainable materials, ensuring that our commitment to the environment continues through every step of the process.
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Process
Each garment is carefully folded and packed into eco-friendly bags or boxes for shipment
Key Feature
We use recyclable, biodegradable packaging materials to reduce plastic waste
Global Shipping: Once packaged, garments are sent out for distribution to major markets worldwide. Our logistics system ensures fast and reliable delivery, reducing carbon emissions through near-shoring practices.
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Process
Products are shipped via sea, air, and land transport, with priority given to reducing environmental impact
Key Feature
The use of nearby ports and airports enables shorter shipping routes, cutting down on carbon emissions
Final Product: The finished product reaches the end customer with full traceability, powered by our integrated SAP and blockchain systems for end-to-end transparency.
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Process
Our SAP-integrated platform connects internal teams and customers in real time, enabling seamless order tracking, status updates, and complete visibility across every stage of production
Key Feature
An interactive dashboard ensures transparency and confidence, allowing customers to monitor their order journey from start to finish
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